The Workflow

From pixel to perfect stitch.

We don't use auto-trace buttons. Every design is manually plotted by expert digitizers to ensure smooth machine operation.

Step 01

Upload & Specify

Upload your logo (PNG, JPG, PDF). Tell us the width and the fabric type. Fabric matters—we adjust pull compensation differently for denim vs. stretchy performance polos.

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File Input
logo_final.png
Width: 3.5 inch
Fabric: Piqué Polo
Manual Pathing View
Digitizing software
Step 02

Manual Digitizing

Our digitizers import your file into Wilcom/Pulse. We manually plot underlay stitches to stabilize the fabric, then layer the satin and tatami stitches. We ensure minimal jump stitches and trims.

Step 03

Quality Assurance

We run a digital simulation to catch any thread breaks or high-density areas that could break a needle. We verify color sequence and pull compensation settings.

  • Underlay density check
  • Pull compensation verification
  • Trim & Jump reduction
  • Color sequence alignment
Order #1024 Ready
Download includes .DST, .PES, .EXP
Step 04

Delivery

Within 24 hours (or 4 hours for rush), you receive an email. Download your files directly from your dashboard. Load them onto your machine and stitch confidently.

Why Manual Matters

Auto-digitizing software is getting better, but it still can't feel the fabric.

Competitors / Auto-Trace

Auto-Digitizing

  • Messy Pathing: The machine jumps excessively, causing thread trims and wasted time.
  • No Underlay: Stitches sink into the fabric because there is no foundation layer.
  • Bulletproof Density: Too many stitches in one spot causes needle breaks and holes in shirts.
PNG to DST Way

Manual Digitizing

  • Efficient Pathing: We route the needle in a continuous flow to minimize trims and speed up production.
  • Smart Underlay: We build a lattice structure first so your top stitches sit proud and crisp.
  • Pull Compensation: We purposefully widen column stitches to account for how thread pulls fabric in.

Ready for a better embroidery file?

Join 2,000+ businesses who trust PNG to DST.

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